Study of how insects detect tiny air movements has led to the development of artificial analogues for aerospace and human prosthetics. Tom Shelley reports

A study of the hairs used by crickets to detect small air
movements has led directly to the development of very small,
sensitive and light weight artificial systems in silicon and
plastic for use in aerospace systems and hearing aids.
While the development devices use capacitative sensors rather
than neurons, other researchers have taken the actual insect
neurons and grown them on Field Effect Transistors with a view to
making even more sensitive and address the problem of signal
processing.
These were just two of the plethora of ideas revealed by
Professor George Jeronimidis of the Centre of Biomimetics at the
University of Reading when he gave the keynote address to a
Sensor Technology Transfer Event organised by the DTI and held at
their conference centre in London.
Adult crickets have around 1000 or more hairs, 100 to 1500
microns long on organs called cerci, which allows them to detect
air movements down to 1mm/s or less, indicating the possible
approach of predators. The high sensitivity comes about because
the tilting hairs apply pressure to neurons at their bases,
greatly enhanced by mechanical lever amplification. The hairs are
designed to be able to tilt in one plane and not another, giving
the insects a knowledge of airflow direction as well as
magnitude.
A Euro project called CICADA, Cricket Inspired perCeption And
Decision Automata, has been initiated to imitate this with a view
to producing artificial mechanical analogues of similar
sensitivity.
Researchers in the Transducers Science and Technology group in
the MESA Research Institute in the University of Twente in The
Netherlands have been making analogous sensors with micron sized
sensing hairs made from the polymer SU8. The manufacturing
process starts with a highly conductive silicon wafer, which acts
as the common lower plate of a group of sensing capacitors. A
100nm thick silicon nitride layer is deposited by LPCVD. A one
micron thick layer of sacrificial polysilicon is then also
deposited by LPCVD and patterned to form etch stop trenches. A
second one micron thick silicon nitride layer is deposited and
patterned to form the membranes and suspension springs followed
by the sputtering of 20nm of chromium to form the upper sensing
capacitor plates. The final layer of SU-8 is spin coated on and
illuminated and developed to create the hairs. The process is
completed by dry etching the sacrificial polysilicon, releasing
the sensor structures. In use, the tilting hairs change the
values of capacitance between the chromium areas and the
substrate. The final devices are not quite as sensitive as those
used by the crickets, since the hairs all have to be the same
length, and can only reliably measure airflows of around 1m/s
rather than 1mm/s.
Taking the idea on further, other researchers have been taking
live neuron cells, including those from crickets, and growing
them on Field Effect Transistors to make more sensitive
connections between external sensors, either mechanical or
biological in origin and electronics. The idea is not new - it
has been around for the last two decades, but Professor
Jeronimidis believes it is not 20 years away from exploitation
but now only two or three years. The biocompatibility issues have
now been mostly overcome, and the sensors would be very low cost
and disposable, so keeping the cells alive for long periods would
not be a problem.
Pointers
* It is possible to make extremely small and sensitive airflow
sensors inspired by those associated with hairs on cricket cerci.
* Further developments include the use of live cricket neurons
grown on Field Effect Transistors
Natural world shows the way
It is not just crickets, but other insects, spiders, fish,
shellfish, plants and humans that have optimised designs through
millions of years of evolution from which engineers can learn.
At the DTI event, Professor Jeronimidis declared that biological
sensors are generally worthy of study because of their very
highly integrated hardware and software systems able to capture
and process important information from noisy environments. His
list included: chemical (most animals and some plants), vibration
(spiders and scorpions), infrared (beetles), air flow (various
insects), strain (insects, arthropods and mammalian bone),
pressure (fish), touch (most animals and some plants), electrical
(fish), and magnetic (fish and birds).
Apart from the crickets, he made particular mention of sensors in
bone, which capture loadings in order that the mechanical
structure can then optimise itself in order to carry external
load. He said that plants also had mechanical sensors that were,
"Less well known", including those used by climbing
plants to detect stems that they can climb up.
Biological sensors are often extremely small. As an example, he
cited spiders 1mm long, which have several thousand sensors,
including lyre shaped vibration sensors with slits in the chitin
external skeleton to enhance deformation and act as external
amplifiers so that the animal can detect the slightest vibration.
Experimental mechanical amplifiers for detecting strains in
composites derived from sensors on locust legs were the subject
of Eureka's April 2002 cover feature story. We have also reported
on autonomous devices to explore the human gut inspired by
intestinal worms and leaf based fuel cell designs in December
2003. In January 2004 we revealed that a Chinese study of how
earthworms eased their passage through soil by inducing small
surface electric currents could be used to reduce machine-earth
adherence in agricultural and construction equipment. In May the
same year, we discovered that Russian researchers had been
developing advanced under water vehicles based on earlier English
studies of dolphins.
The UK's network to promote these ideas is BIONIS, the
BIOmimetics Network for Industrial Sustainability,
www.extra.rdg.ac.uk/eng/BIONIS, headquartered at the University
of Reading, initially founded with £60,000 from EPSRC but
presently funded by Swedish company LUL AB -The initials are
those of award winning entrepreneur Lars Uno Larsson. This
contrasts with the government support for BIOKON, the German
Biomimetics Network, www.biokon.net, which started with 4.7
million DM funding for 3 years, and is currently supported by the
German Federal Ministry for Education and Research within the
framework of the program "Research for Sustainability"
which is to receive 800 million euros over the next five years.
Centre for Biomimetics at the
University of Reading
CICADA:
Cricket Inspired perCeption And Decision
BIONIS
BIOKON
For more technical
developments see www.eurekamagazine.co.uk