
A surprisingly large number of fluid based processes can be
enhanced by inducing vortices. Tom Shelley reports
By deliberately inducing substantial swirls in fluid flows, it is
possible to extract useful amounts of energy from low wind
speeds, produce heat and cold at the same time, improve internal
combustion engine efficiency, obtain drinking water from desert
air, improve industrial washing and keep particles in pumped
slurries in suspension.
Vortex based developments are taking place in every
industrialised country, including the UK, but a particularly
large proportion originate in Russia, where Soviet era
governments targeted vortices as an especially promising field of
research.
The most striking example of the power of a vortex, if
impractical to harness as a useful source of energy, is the
tornado. A less powerful example is the small whirlpool that
forms in the bath tub, sink or toilet when water is draining out.
In each case, there is lower pressure and temperature in the
centre, than towards the outside.
The vortex starts when particles are pulled towards the central
suction. Because there is less room in the centre than outside,
and because the particles already have some momentum, some of
them have to end up off to one side of the point of suction when
they are arrive. This deflection results in particles spiralling
in. Once the spiral starts, it tends to influence all the other
particles as they arrive, establishing the vortex.
It is also possible to establish a vortex deliberately, by
introducing gas or fluid tangentially into a round chamber, and
removing gas or fluid from one or both ends. In the case of a
gas, it expands as its enters the chamber, converting internal
heat energy into kinetic energy. However, gas near the centre
moves at a lower circumferential speed than at the periphery and
has a lower kinetic energy. Conservation of angular momentum
should make the gas in the centre rotate much faster than at the
periphery, but this tendency is countered by friction between the
gas streams. Angular momentum is thus transferred from the gas in
the centre of the chamber to gas at the periphery. The net result
is that gas removed from the centre is cooler than gas removed
from the periphery. This is the principle behind the vortex tube
originally invented in 1928 by George Ranque, a French physics
student, and rediscovered by Rudolph Hilsch, who published a
widely read scientific paper about it in 1945. Vortex tubes
powered by compressed air and producing cold air at temperatures
down to -40 deg C are available commercially in the UK from Meech
Technology in Oxfordshire.
Russian researchers, however, have taken both principles and
applied them to a whole raft of novel devices. Some of these have
been developed to the point of commercial exploitation by a small
company based in Zhukovsky, Moscow: NVF Noteka.
The first of
these is what the firm calls a WhirlWind Energetic Installation
(WWEI), which is designed to take low velocity winds, and convert
these into an upward moving, spiralling air jet, which can be
used to drive a rotor. By this means, the developers claim to be
able to recover useful energy from lower speed winds, as well as
greatly reducing engineering costs relative to conventional wind
turbines.

Even better performance can be achieved by combining the
effect of the wind with that of rising hot air produced in a
greenhouse, or factory operation. The heated air is fed into an
air duct, with a WWEI unit at its top end, provided this is more
than 50m above the input to the duct.
By pumping water through a vortex tube, the company has developed
a water heater, which it claims, is 98% efficient, as opposed to
converting water flow to electrical energy in a turbine and then
using this as a source of heat.
By using a special patented probe in a car exhaust pipe to induce
swirling, it is possible to increase suction and reduce pressure
fluctuations. The company says that test rig and on the road
tests on a 1.5 litre engine fitted with the probe showed an
increase in effective engine power or 10 to 12%. Fuel consumption
was reduced by 10% at 2,000 rpm and by 20% at 4,000 rpm. Because
of more complete combustion in the engine, carbon monoxide was
reduced by 10 to 15% and hydrocarbons by 15% to 20%.
Using a variant
of the WWEI type of device, fitted with condensation grids, it is
possible to condense drinking water from the atmosphere. When the
vortex jet emerges from the device, it is allowed to expand,
bringing about a drop in temperature below the dew point.
An interestingly
novel approach is the use of vortex to enhance washing actions
applied to flat and slightly curved surfaces. A 'Vortex washing
vacuum cleaner' has a circular washing head with a brush round
its periphery and tangential nozzles. The centre of the head is
connected by way of a flexible hose to the vacuum cleaner.
Suction presses the head against the surface to be washed and the
combination of the tangential water jets and suction induces the
vortex, which causes an inner disk, equipped with two linear
brushes to rotate. The developers say that the machine functions
as well as the best imported products and is much cheaper to
make. A machine with a 0.8kW to 1.2kW motor weighs 15 to 30kg and
can wash 2 to 4 m2/min.
It should at this point be mentioned that vortex technology is
also researched in the UK. A team led by Professor Nick Miles at
the School of Chemical, Environmental and Mining Engineering at
the University of Nottingham has patented the induction of a
vortex within a pipe in order to improve the transport of
slurries. Their "Swirl in pipes" technology lifts solid
particles so they cannot settle, reducing wear, particularly on
the insides of bends.
The technique induces swirl gradually. The optimised geometry
used to attain this is crucial. There are no sudden changes so
pressure drop is reduced and energy consumption is minimised.
Meech
Vortex Tubes
Email NVF
Noteka
Susan
Huxtable at Nottingham University
Pointers
* By encouraging the formation of vortices, it possible to
harvest energy from relatively slow moving flows
* Vortex technology can be used to cool and heat without using
moving parts
* Inducing swirl looks to be advantageous to apply on the exhaust
side of internal combustion engines as well as input side.
* Vortices can also be used to enhance vacuum cleaner based
washers and improve the transport of slurries through pipes
For more technical developments see www.eurekamagazine.co.uk